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Xi’an Limestone Drilling Case: PDC Exploration Coring Bit Doubles Drilling Efficiency, with an Average Drilling Depth of 550 Meters per Bit

In June 2022, an exploration company in Xi'an used our PDC exploration coring bits to complete a 24-meter drilling operation in a fractured formation of hard limestone. On average, 500 pieces of these bits can drill 550 meters per bit, with the drilling speed nearly doubled. The drilling quality is stable, which significantly reduces the construction cost, making it an efficient exploration solution.

Case Study

PDC Coring Bit Powers Xi’an Hard Limestone Exploration

2× higher ROP, 550 m bit life, zero redrilling in fractured hard limestone.

Project Overview: In June 2022, an exploration company in Xi’an faced a highly challenging drilling project involving hard and fractured limestone formations. The 24‑meter depth required reliable drilling tools capable of withstanding abrasive rock while maintaining a high rate of penetration. They chose our PDC coring bits – we delivered 500 bits and the project was completed efficiently.

24 m
Total depth per hole
500 pcs
Bits supplied
ROP increase
550 m
Average bit life

⚠️Challenge: Hard, fractured limestone formation

The Xi’an project site consisted of hard fractured limestone, a formation notorious for its high abrasiveness and structural instability. Conventional coring bits wore out quickly, drilled slowly, and experienced frequent failures, leading to extended project timelines and increased costs. The customer urgently needed a durable, high‑performance solution to shorten drilling cycles while maintaining core quality.

🔧Solution: Custom‑designed PDC coring bits

High‑wear‑resistance PDC cutters

Specially selected diamond tables and substrates to resist abrasion from hard limestone.

Optimized cutter layout

Increased blade count and back rake to accelerate penetration and reduce vibration.

Reinforced bit body

Enhanced matrix toughness to withstand impacts in fractured zones.

Advanced hydraulic design

Optimized nozzle placement ensures efficient cuttings removal and cooling.

📈Key Results

+95%
ROP increase
550 m
Average bit life (previously <300 m)
0
Redrilling incidents
30%
Project cycle reduction

🗣️Customer Feedback

DIRECT QUOTE

“After switching to PDC coring bits, our drilling efficiency improved dramatically. The project timeline was greatly shortened, and the tool durability exceeded our expectations.”

— Exploration Manager, Xi’an Drilling Company

Conclusion

This case fully demonstrates the superior performance of our PDC coring bits in hard, fractured limestone formations. Thanks to optimized cutting technology, a robust bit body design, and efficient hydraulics, the customer achieved faster penetration, longer bit life, and lower overall project costs. If your exploration project faces similar challenges, our PDC coring bits are the ideal choice for efficient, durable, and economical drilling.

📅 Project Timeline

June 1, 2022
Customer reports difficulties drilling limestone; requests high‑performance bits
June 10, 2022
500 PDC coring bits delivered and deployed
June 19, 2022
Project completed – 24 m drilled, zero redrilling, average bit life 550 m
June 25, 2022
Positive customer feedback received; repeat order placed

Summary: The Xi’an case shows that properly designed PDC coring bits can overcome the challenges of hard, fractured limestone – delivering 2× higher ROP, 550 m average bit life, and significant project cost savings.
Key takeaway: When facing hard rock formations, choose a partner with advanced cutting technology and application‑specific design capability. Our PDC coring bits are engineered to maximize the return on your exploration investment.

Related products:

Diamond DTH Drill Bit for Hard Rock | High Durability Fast Penetration
Tungsten Carbide Hardfacing PDC Rock Drill Bit | API Connection for Abrasive Formations
Electroplated Diamond Core Bit for Geological & Rock Core Drilling
100m Portable Hydraulic Geological Drilling Rig for Soil & Rock Exploration
150m Hydraulic Geological Drilling Rig | Portable Core Drill Machine
CH-200X 200m Geological Core Drilling Rig | Portable Exploration Drill Machine

Directory

In June 2022, an exploration company in Xi'an used our PDC exploration coring bits to complete a 24-meter drilling operation in a fractured formation of hard limestone. On average, 500 pieces of these bits can drill 550 meters per bit, with the drilling speed nearly doubled. The drilling quality is stable, which significantly reduces the construction cost, making it an efficient exploration solution.
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